Get the look of a Japanese lantern without the hefty price tag! This DIY wooden wall sconce is a modern take that you can make yourself.
Whenever I visit my dad, I ask him to teach me more about the tools in his workshop. This Japanese-style DIY wall sconce was the perfect project to show me how to bend wood, cut notches on the table saw, and create perfect inside corners with chisels. I learned a lot, and he made a new light fixture for their home!
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The inspiration for this DIY wall sconce came from this beautiful book of Japanese-style lamps and lanterns.
Bend the wood slats
He created the curved pieces before I arrived. The process involved submerging thin pieces of cherry wood in water in the oven just below boiling for about 20 minutes. Then the wood was placed in a bending jig he created out of pipe hanging strap bolted to steel bars.
With the wood still soft and pliable, he was able to wrap it around the form (a large diameter PVC pipe). It was clamped into place and left overnight. The strap keeps the wood from splintering under pressure and the holes allow moisture to evaporate out of the wood.
In the final version, the wood was left on the form for a full week to create perfectly identical curves that kept their shape. Parchment paper was sandwiched between the wood and the metal strap to avoid discoloration.
Cut the notches
With the curved pieces created, the next step was to notch out the vertical pieces that hold the curves in place. He lined up all four pieces on his table saw sled, checking to make sure the ends were square. Cutting them all together ensures they are identical, using the markings on the first one as a guide.
He finished cutting out the notches individually. By running the wood back and forth perpendicular to the table saw blade, over progressively higher points on the blade, he was able to get exactly the depth he needed.
Next, he showed me how to get a crisp, clean corner in those grooves with his super-sharp chisels. Just a few whacks with a mallet dislodged the excess wood.
Fit the curved wood pieces into the grooves
Now the curved pieces lie flush inside the grooves. This is just a prototype, so they're not all a perfect fit. But you can see the wall sconce start to take shape.
Because the curved pieces for the prototype only stayed on the form overnight, they sprung back a bit when they were released. It was my job was to trim them to the size of the smallest one to make them uniform.
My dad fired up the band saw, and I cut off the excess at his markings. There are no pictures of this step, because I wanted to keep all my fingers intact!
Cut the plywood backing
The wooden wall sconce has a plywood backing to hold the light socket and wooden pieces together. We cut a groove in two of the notched pieces to accommodate the plywood panel with the table saw.
Here you can see how the wall sconce will all fit together when it's finished. Not too shabby for a prototype!
A close up of a joint shows how neatly the arch fits into the notch.
Add the shade
We added some vellum paper to the inside to mimic the shade that will be used in the final version. He created the shade with clear, flexible plastic sheets and adhesive window film that resembles rice paper. You can learn how to cut plexiglass here.
One reason for putting in the effort to create a prototype is to test out different details without messing up the final project. You can see that the inspiration photo has more vertical slats, but my dad wanted a smaller sconce with fewer pieces.
We also tested out a couple different styles for the ends of the slats. We both agreed that the beveled cut was the clear winner!
After our visit, my father began working on the final version that will be installed in their house. This weekend, he sent me photos of the finished project. I'm just in awe of his woodworking skills, and hope I can be just like him when I grow up! 😉
Here you can see how he wired up the DIY wall sconce.
Want more ideas for brightening up your home? Check out all the DIY lighting ideas I found!