Yes, you CAN tile directly over a brick fireplace! Learn how to prep the old brick and fireplace surround, and how to tile a fireplace for a fresh, modern look!
After tackling my fireplace demolition and removing LOTS of ugly peach marble tile, I unearthed the original brick fireplace from 1946. It took a bit of work to smooth out the rough surface and get it ready for tile, but now it's been transformed into a gorgeous stone and glass tile fireplace!
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In case you missed my previous posts about my fireplace remodel, here's what I started with. Ugh!
And after I attacked it with a hammer and chisel, I discovered the original brick fireplace from 1946 . . .
Then I built a fireplace hearth out of cement backerboard to bring the height even with the floor, then raised up the center slightly (you'll see why soon!)
I removed the front of the gas insert, which will be getting a new coat of high heat black spray paint to cover up all that brass. I should have done that before I started demo, but couldn't figure out how to get it off! Once I got the last screw out, it crashed to the floor. So glad I hadn't installed my marble tile hearth yet!
Now it's time to make it pretty with new fireplace tile!
Materials Needed to Tile over Brick Fireplace
How to Tile over Brick Fireplace
The old brick fireplace had a few chunks of mortar missing, as well as some chips taken out from removing the ugly peach tile.
Before I can cover up the brick with new beautiful tile, I need to smooth out the surface. This is especially important with the mosaic stone and glass tile I'll be using. The smaller pieces can sink into the cracks and divots, making the new tile uneven.
Clean the Brick
Give the entire surface of the brick fireplace a good scrub with a wire brush, followed by the vacuum to suck up any dust. This bristle attachment helped loosen up anything stuck in the cracks and crevices.
Even out the surface
Mix up a small batch of thin-set mortar until it has the consistency of creamy peanut butter.
Using the flat side of a small trowel, smear the thin-set over the brick. I found that a narrow trowel was much easier to use. Work the thin-set into all the nooks and crannies of the brick, adding more when necessary to make the surface even.
When you have a large section of brick covered, use the flat side of a larger tile trowel to skim off the excess. I left the tile on the inside of the firebox intact so I would have a straight line to follow when I added the new fireplace tile later on.
I fiddled endlessly with the thin-set, knocking down any high points and filling in low ones. It was helpful to look at the fireplace surround from above to see if I missed a spot.
Once the entire surface of the brick is relatively flat and even, it’s ready for tile!
Demolition caused a lot of damage to the area where the brick and the drywall meet. The new tile will only be going over the brick, with decorative wood trim surrounding it. So, while the thin-set was drying, I decided to clean up the drywall fireplace surround by cladding it in thin plywood.
Be sure to check with your local building code when applying flammable materials to a fireplace! Standard building code states that they should be no closer than 6" from the firebox opening, with an extra inch for every 1/8" that it sticks out from the surface. Don't burn your house down, please!
I had the plywood cut for me at the store, so it was a simple matter of attaching it to the studs in the fireplace surround with my Ryobi Airstrike brad nailer.
The seams and nail holes will be filled in with wood filler once I add the fireplace trim. It will be much easier to install the fireplace tile now that there’s a clear division between the brick and the plywood exterior!
Fireplace Hearth Tile InstallatioN
I started with the hearth tile, since its final height will determine where to start the first row of fireplace tile. If your fireplace doesn’t have a hearth, you can skip down to the next section.
Determine Placement of Tiles
The entire area only needed four tiles, but this box of six tiles gave me a chance to play around with the placement a bit. I wanted the natural pattern of the marble to flow from one tile to the next, like they were all cut from the same slab.
Two of the tiles looked like they actually did come from the same slab, with dark striations that looked like tiger stripes. I placed those together in the center, and chose the closest match for the two ends. Each one was labeled with painter's tape at the top so I would remember how they were arranged.
Cut the hearth tile to fit
I only needed to cut the two end tiles to fit the raised section of the fireplace hearth. Marble is a soft stone, and the cut edges can chip out a bit on the tile saw. Luckily, you can sand it down easily for a smooth edge.
Set the Hearth Tiles
These large-format tiles require special thin-set mortar that prevents sagging. They lined up perfectly with the edges of the cement backer board, with 1/16" spacers for tiny grout lines.
For the outside edge, I used these gorgeous honed marble quarter round trim tiles. Instead of thin-set, I decided to use Liquid Nails for marble to adhere them to the backer board. I needed to avoid getting any adhesive on the hardwood floors, and this gave me more control over the application. The quarter round tile will float just above the hardwood floor to allow it to expand and contract with the seasons.
It took a few wrong cuts to get the mitered corners to line up. It's a good thing I had a couple extra tiles! The gaps will be filled in with grout and make the whole corner look seamless.
Trim will wrap around the corner of the fireplace surround, so I cut a notch in the quarter round to accommodate it. It took quite a few trips back and forth to the tile saw to get it right!
Once I set a piece of quarter round tile into the Liquid Nails, it was held in place with painter's tape. It set pretty quickly, and now they're solid as a rock!
Fireplace Surround Tile Installation
Dry Fit the Fireplace Tiles
Installing the rest of the fireplace tile was pretty straightforward. I started by dry-fitting the mosaic tiles together and switching out a few of the black glass tiles for more neutral stone ones.
There's a lot of black in the gas insert, and I wanted to lighten up the look. Just peel the tiles you don't want off the mesh backing, then add the new ones with extra mortar when the fireplace tile is installed.
Add a Support Ledge to the Top
To keep the tile in the middle over the firebox from sagging before the thin-set hardened, nail a 1 x 2 board across the top of the opening. Make sure the board is perfectly level and straight!
Tile Across the Top of the Fireplace First
Rest the first line of tiles on top of the support board. If you’re using large tiles, cut them to fit the fireplace surround.
The spacing on these mosaic tiles didn’t quite fit. I had to choose between leaving a small gap at the top, or cutting the top row of tiles in half.
Since the edge of the tiles will be covered in wood trim later on, I decided to leave a gap at the top. The notch in the back of the trim fits over the tile, and any space will be filled with caulk.
Continue Tiling the Rest of the Fireplace
Allow the mortar to set on the top row of tiles before removing the support board. This will prevent the tiles from sagging and slipping out of alignment.
Work your way down the sides of the firebox until you get down to the hearth. Again, I had to choose between a tiny sliver of tile at the bottom, or a caulked gap. I wanted to keep whole tiles throughout the fireplace, so the space where the wall tile meets the hearth was filled in with tile caulk.
Grout the fireplace tile
Once all tile is set (check the mortar bag for dry times), it’s time to grout! I used non-sanded grout on both the surround and hearth. Non-sanded grout is best for grout lines up to 1/8", and won't scratch glass tile like the sanded variety can.
Spread the grout over the surface of the tile with a grout float held at a 45 degree angle. Move the float across the tile at different angles to ensure that all the gaps are filled. Then wipe the tiles clean with a damp cloth or sponge.
Fireplace Tile Installation Complete!
I'm pretty proud of how the fireplace tile came out! The combination of glass tile and stone gives a nice contrast in texture and prevents it from looking too glossy.
Next up is the fireplace trim! Those little details really bring the whole project together!
This post was originally published on December 13, 2016.
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